Thread to Art: Punch Needle Confusion - Thread vs.Yarn

Punch Needle Thread vs. Yarn: Understanding the Difference

By Kelly Kanyok – Orphaned Wool
© 2025 Kelly Kanyok / Orphaned Wool. All Rights Reserved

Introduction

If you’re new to Punch Needle, the term can be confusing because it refers to two very different tools and techniques:

Thread Punch Needle (Embroidery) – uses fine threads to create detailed, embroidery-like designs. (left side)
Yarn Punch Needle (Rug Punching) – uses thicker yarn or wool strips for bold, textured, rug-like surfaces. (right side)

This guide focuses on the Ultra Punch — a Thread Punch Needle embroidery tool and the primary tool used for Orphaned Wool Punch Needle designs.

You’ll also find a simple comparison between Thread Punch Needle and Yarn Punch Needle to help you understand the differences. And for those interested in rug punching, many of my Rug Hooking patterns can be easily adapted for use with a Yarn Punch Needle.

What Is a Punch Needle Tool?

A Punch Needle is a fiber art tool with a hollow needle and handle, and a long needle that pushes thread or yarn through fabric to form loops on the front.

How are they used?

The pattern is drawn on the foundation fabric, which is then considered the backside.

Work or (punching) is done from the back side of the fabric to the front.
Loops are created on the opposite side of the pattern, which will be the finished front side.

Why the Confusion?

The term “Punch Needle” is often used to refer to both types of tools. This is why Beginners frequently confuse the two, which differ significantly in their materials.

Thread vs. Yarn
Different foundation fabrics
Different finish, texture, and size

About: Thread Punch Needle (Embroidery)

Punch Needle Pattern: Hare with Friends

Types of Threads used for Thread Punch Needle:

DMC Floss
Valdani Threads
Eco-Vita Wool Thread
Other high-quality threads

Type of Tools used:

Ultra Punch Needle Set (or similar thread punch needles)
Adjustable needles (small, medium, large) with multiple loop length settings

Needle Sizes & Loop Lengths:

Small, Medium, Large (to accommodate different thread thickness)
Adjustable loops (#1–#12) to create different length loops for creativity

Foundation Fabric:

Primarily Used: Weaver’s Cloth (tightly woven, 55% polyester / 45% cotton blend)
Punch Needle Embroidery can be used to adorn items made from other fabrics, like a finely woven linen, wool, flannel, muslin, or denim.

Finish:

Fine, detailed loops
Sheen or matte, depending on thread type
Can blend thread colors for shading and texture

Punch Needle Pattern: Hare I Am - (Created using DMC Eco-Vita Wool Threads)

Tips:

Choose the correct needle size for smooth punching and secure loops
Adjust loop length for added texture
Reverse patterns with lettering or directional elements for proper orientation

The Fruit Series-Punch Needle Patterns

Equipment & Materials for Thread Punch Needle

Ultra Punch Needle Kit – small, medium, large needles; adjustable loop lengths; threaders included
Weaver’s Cloth – foundation fabric
Threads – DMC Floss, Valdani Threads, Eco-Vita Wool Thread & other quality threads
Gripper Frame (preferred) or locking hoop – keeps fabric “drum tight.”